
Key Takeaways
- 12-week project delivered 2 weeks ahead of schedule
- Fire marshal engaged at design phase prevented inspection surprises
- Critical materials (tap system) ordered during design with 12-week lead time
- ABC license activated before peak summer season due to early CO
When a local craft brewer purchased a century-old dairy barn in Purcellville, they saw potential for a destination taproom that would celebrate the building's agricultural heritage while meeting the demands of a modern brewing operation.
The Challenge
The existing structure had good bones—heavy timber framing and fieldstone foundation—but decades of deferred maintenance and outdated utilities made it unsuitable for commercial use. Our task was to bring the building up to code for food service while preserving the character that made it special.
Schedule Controls & Milestone Management
**Critical Path**: ABC (Alcohol Beverage Control) license approval required completed CO (Certificate of Occupancy). Any construction delay meant lost revenue.
| Phase | Duration | Key Dependencies |
|---|---|---|
| Structural Remediation | 4 weeks | Engineering approval before proceeding |
| MEP Rough-In | 3 weeks | Fire marshal pre-inspection required |
| Health Dept. Inspection | 2 weeks | Commercial kitchen complete |
| Final Inspections | 2 weeks | All trades complete, punch list resolved |
| ABC Walkthrough | 1 week | CO in hand, all signage installed |
Schedule Controls Applied
**Result**: Opened 2 weeks ahead of original schedule, allowing ABC license activation before peak summer season.
Preservation First
We worked with a structural engineer to assess the existing timber frame and develop a repair strategy that kept as much original material as possible.
Structural Work
Historic Character
Modern Brewery Requirements
Behind the rustic aesthetics, this is a fully modern commercial facility.
Infrastructure
Brewery-Specific
Taproom Design
The taproom balances the building's agricultural history with contemporary hospitality design.
Health Department Compliance
Food service in a historic building required careful coordination with Loudoun County Health Department. We installed:
The Result
Today, this brewery is a destination for locals and visitors alike—proof that adaptive reuse can honor the past while creating something new. The building that once housed dairy cows now hosts thousands of guests annually, contributing to Purcellville's growing reputation as a craft beverage destination.
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